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Bubble cavitation is crazy. A bubble collapses so violently that, for a split second, it creates enormous heat, pressure, flashes of light and tiny jets of liquid powerful enough to eat away at metal. Something that looks like an empty pocket in water becomes an incredibly violent event.

28,678 Aufrufe • vor 3 Tagen •via X (Twitter)

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This looks like a simple transparent shock absorber filled with oil. But what you are seeing is one of the most destructive phenomena in fluid engineering. This is cavitation in its true form. The white cloud forming beneath the piston is not foam and it is not air. The oil is literally changing from liquid to vapour at room temperature. When the piston moves rapidly, the oil is forced through tiny passages inside the damper. The fluid velocity increases, the local pressure drops, and if it falls below the oil's vapour pressure, the liquid begins to boil without any increase in temperature. The moment the pressure recovers, those microscopic vapour bubbles collapse almost instantly. And that is where the real damage begins. The destructive forces of cavitation is really not understood well by most. A collapsing cavitation bubble creates shockwaves and high-speed microjets that strike nearby surfaces with enormous local forces. Repeated millions of times, these tiny implosions can slowly eat away hardened metals, destroy precision components and reduce the lifespan of expensive machinery across industries. This same invisible phenomenon is one of the biggest challenges in naval engineering. Ship propellers operating under enormous loads can suffer cavitation erosion, losing efficiency while creating underwater noise. For advanced stealth submarines, that noise can become a major problem because cavitation can reveal their position. Decades of research have gone into specialised propeller designs, pump-jets, surface finishes and hydrodynamic optimisation to delay its formation. The same issues affects hydroelectric turbines that convert the energy of entire rivers into electricity, and industrial pumps that move oil, chemicals and water through critical infrastructure around the world. Perhaps the most remarkable part is that after 4-5 decades of advances in metallurgy, coatings and manufacturing, engineers still cannot simply build a material that is immune to cavitation. The solution is not to make stronger metals forever. It is to understand the fluid dynamics so precisely that cavitation is prevented before in those destructive bubbles ever form.

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This is cavitation inside a piston diaphragm pump. Most engineers spend their entire careers hearing this destructive phenomenon. Almost none ever get to see it with their own eyes. When pressure drops below a critical threshold, liquid instantly flashes into vapor, creating thousands of microscopic bubbles throughout the system. It happens in milliseconds, invisible to the naked eye in standard metal pumps. But when pressure rises again, those bubbles don't just disappear quietly. They collapse violently, sending shockwaves rippling through the metal components. The result is catastrophic. Valves get destroyed. Seals get shredded. Pump chambers get hollowed out from the inside, one microscopic implosion at a time. Cavitation is one of the most destructive forces in industrial fluid systems, responsible for equipment failures that cost thousands of dollars per incident. Engineers have studied it for decades through sensors, pressure readings, and the telltale sounds it makes. But they've never been able to watch it happen in real time. Until now. The clear plexiglass head on this LEWA pump changes everything. For the first time, pump engineers can observe cavitation as it occurs, watching the bubble formation and violent collapse that destroys their equipment. It's like finally seeing the invisible enemy that's been wreaking havoc on industrial systems. This is what happens when engineering innovation meets visualization technology. Sometimes the most powerful breakthroughs come from simply making the invisible visible.

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Satya Nadella: Microsoft’s latest Wisconsin AI data center keeps yearly water consumption no higher than that of 1 local restaurant. "The cooling loop is filled once and the data centre can operate effectively with zero water consumption. Daily water usage across a year is roughly equivalent to what a single restaurant would use" The mechanism is mainly about replacing evaporative cooling with closed-loop direct-to-chip liquid cooling, so water moves like coolant inside a sealed machine rather than being boiled off into the air. Hot GB200-class AI racks produce too much heat for normal air cooling, so cold liquid is pushed through pipes into the servers and across metal cold plates touching the hottest chips. The liquid enters the rack cool, absorbs heat from the chips through cold plates, then exits the rack at a higher temperature and carries that heat through pipes to a huge cooling system outside the compute floor. Microsoft says Fairwater sends that hot water to cooling “fins” beside the datacenter, where 172 20-foot fans blow air across the fins and dump the heat into the outside air. The important detail is that the air cools the water through metal surfaces, so the water does not need to evaporate the way many older datacenters use cooling towers. The cooled liquid then returns to the servers, repeats the loop, and keeps absorbing heat from the chips. In older data centers, heat is often removed partly through cooling towers. Hot water meets moving air, some water evaporates, and that phase change carries heat away. Effective, but it consumes fresh water continuously. But Firwater is a closed loop because the same coolant keeps circulating through sealed pipes: it absorbs heat from the chips, releases that heat through radiator-like fins, then flows back to the chips again. For Wisconsin Fairwater, Microsoft says more than 90% of the facility uses closed-loop liquid cooling, while the remaining portion uses outside air and switches to water only on the hottest days. ---- From "Microsoft" YouTube channel, (link in comment)

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