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We’re building high-precision springs and wire forms on our multi-axis CNC machines in Bharat at @RanosonOfficial

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Vishakh Ranotra

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218,265 views • 1 year ago •via X (Twitter)

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Our newest 4-axis CNC machine which we built in-house being electronically integrated. It will soon be installed on our shop floor which will manufacture precision springs day and night. ⚙️🔥 #MakeInIndia
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Our newest 4-axis CNC machine which we built in-house being electronically integrated. It will soon be installed on our shop floor which will manufacture precision springs day and night. ⚙️🔥 #MakeInIndia

Vishakh Ranotra

63,232 views • 1 year ago

A lot of you are thinking that the spring which we will supply to Prakash Dadlani will be produced at the speed of 1304 ppm. That’s not true. All springs are not made on one kind of machine. The CNC machine we built that produces springs up to 1304 ppm manufactures compression springs. Whereas, the springs for Prakash bhai will be made on one of our 12-axis CNC wire forming machine. And on this the speed is much slower but it has flexibility to produce a number of different kinds of springs and wire forms. The design, type, materials, wire diameter and profile, features and precision of the springs defines what kind of machine will be used. It’s not one machine that does it all. This video is of that springs being manufactured on our other CNC machine. Also, the operator is setting the spring up that is why he is using his hands. Once it’s in production, there’s a crate underneath the machine for the springs.
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A lot of you are thinking that the spring which we will supply to Prakash Dadlani will be produced at the speed of 1304 ppm. That’s not true. All springs are not made on one kind of machine. The CNC machine we built that produces springs up to 1304 ppm manufactures compression springs. Whereas, the springs for Prakash bhai will be made on one of our 12-axis CNC wire forming machine. And on this the speed is much slower but it has flexibility to produce a number of different kinds of springs and wire forms. The design, type, materials, wire diameter and profile, features and precision of the springs defines what kind of machine will be used. It’s not one machine that does it all. This video is of that springs being manufactured on our other CNC machine. Also, the operator is setting the spring up that is why he is using his hands. Once it’s in production, there’s a crate underneath the machine for the springs.

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26,337 views • 6 months ago

Lack of Indian options forced us to import this 10-axis cam-less CNC wire former. We’re changing that — developing our own 12-axis version, designed and built in-house. #Manufacturing #MakeInIndia #CNCmachining
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Lack of Indian options forced us to import this 10-axis cam-less CNC wire former. We’re changing that — developing our own 12-axis version, designed and built in-house. #Manufacturing #MakeInIndia #CNCmachining

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In the first video, our imported 2-axis CNC machine manufacturing springs at the speed of 41 PPM. In the second video, our indigenously built 4-axis CNC machine manufacturing the same spring at the speed of 58 PPM. More than 40% increase in speed. All parts within tolerance.
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In the first video, our imported 2-axis CNC machine manufacturing springs at the speed of 41 PPM. In the second video, our indigenously built 4-axis CNC machine manufacturing the same spring at the speed of 58 PPM. More than 40% increase in speed. All parts within tolerance.

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20,708 views • 1 year ago

We’ve started production on our new CNC wire forming machine. This will enable us to automate a lot of springs we manufacture. Automation is the way forward in manufacturing! Would anyone like to take a guess how many axis does this machine have?
0:13

We’ve started production on our new CNC wire forming machine. This will enable us to automate a lot of springs we manufacture. Automation is the way forward in manufacturing! Would anyone like to take a guess how many axis does this machine have?

Vishakh Ranotra

79,881 views • 11 months ago

We didn’t buy these CNC machines. We built them. Now they run day and night, producing precision springs that power industries worldwide. Proof that making your own tools pays off.
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We didn’t buy these CNC machines. We built them. Now they run day and night, producing precision springs that power industries worldwide. Proof that making your own tools pays off.

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The Premiers and I are focused on building a stronger, more independent Canadian economy. Together, we’re securing new trade and investment partnerships abroad and building major infrastructure at home. We’re transforming our economy — and it’s a Team Canada mission.
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5-Axis CNC machining of turbocharger impellers sits in the same league as aerospace manufacturing, precision engineering pushed to physical limits. These machines run with positional accuracy in the 1-5 micron range, spindle speeds of 20,000-40,000 RPM, and continuous 5-axis interpolation to carve complex blade geometry without collision, vibration, or thermal drift during cutting of nickel alloys and titanium. A production-grade 5-axis system for impellers typically costs $300,000 to $3 million+ The real constraint is not motion, but stability, suppressing chatter, tool deflection, and microscopic surface defects that would quietly destroy efficiency at 100,000+ RPM operating cycles. Without this class of machining, modern turbocharged engines, high-efficiency industrial compressors, and compact propulsion systems simply would not exist.
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