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🧵Take a deep dive into the Aeon R engine thrust chamber assembly with our propulsion team. This critical engine component generates about 5 million horsepower, equivalent to the power of 5,000 F1 race cars. ▶️

17,623 views • 2 years ago •via X (Twitter)

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Relativity Space's profile picture
Relativity Space2 years ago

🚀 The TCA is made up of 3 main parts: the main injector, combustion chamber, and skirt. The main injector converts chemical energy in the propellants into thermal energy through combustion. The combustion chamber and skirt then turn this thermal energy into kinetic energy, propelling the rocket forward.

Relativity Space's profile picture
Relativity Space2 years ago

🛠️ What sets the Aeon R TCA apart? The innovative use of additive technologies. We leverage wire arc additive manufacturing (WAAM) and other methods to 3D print components.

Relativity Space's profile picture
Relativity Space2 years ago

⏱️ With additive technology, we can go from design to testing in just 3 months, allowing rapid iterations and improvements.

Relativity Space's profile picture
Relativity Space2 years ago

💡 We’ve done 14 design-print-test iterations of the main injector, boosting performance and reliability—impossible with traditional manufacturing.

Relativity Space's profile picture
Relativity Space2 years ago

🖨️ Powder bed fusion printing simplifies production, reducing thousands of parts into single pieces printed in days, cutting costs significantly.

Relativity Space's profile picture
Relativity Space2 years ago

🌬️ Additive manufacturing enables intricate cooling geometries and fluid passages, creating unique designs that meet performance and durability goals.

Relativity Space's profile picture
Relativity Space2 years ago

🔧 Using NASA's GrCop-42 alloy and high-strength nickel, we optimize the main combustion chamber's thermal and structural properties.

Relativity Space's profile picture
Relativity Space2 years ago

🌡️ The Aeon R engine withstands temperatures over 6,500°F, more than half the surface temperature of the sun and about 10 times what you'd see in a typical household oven, any metals are typically going to melt at these temperatures. Enter: Regenerative cooling.

Relativity Space's profile picture
Relativity Space2 years ago

💦 Regenerative cooling channels fuel through the combustion chamber walls, pulling heat away and recycling it for combustion—a win for efficiency!

Relativity Space's profile picture
Relativity Space2 years ago

🧑‍🔬 Leveraging testing @NASAStennis E1 test stand we're able to test the thrust chamber and the injector independently of the rest of the engine in parallel with the turbo machinery development.

Relativity Space's profile picture
Relativity Space2 years ago

🌌 Join the team - we're not just making rockets; we're pioneering technologies that could become industry standards. 

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